Block production equipment

Zenith "Ultra-dynamic" servo vibration technology

"Ultradynamic" servo vibration technology is a highly efficient self-adaptive vibration system specifically designed for block machines. The servo motor provides the fastest response in the shortest time, achieves maximum vibration efficiency, reduces cement consumption, shortens the production cycle and allows the production of high-density concrete products on site. The vibration system can adapt to the production requirements of various concrete products.

Accurate & quick mold change system

Automatic quick mold change system is a system based on the interaction and cooperation of multiple devices, which ensures fast mold changes through the intelligent operation of the system. When the mold is transferred to the main machine, the lifting system automatically changes the mold on the quick mold changer, and the clamping head and mold are automatically clamped by pneumatic drive. The system is safe, efficient, easy to operate and maintain, and has a mold changeover time of 10-15 minutes.

High precision servo-hydraulic system

The hydraulic system is equipped with a high quality variable displacement pump and a closed loop servo valve system. Pressure, speed and position are controlled by digital closed-loop control, which can automatically adjust the flow and pressure of the hydraulic pump. The independent oil temperature control system has a high degree of automation and precision, and the operating efficiency can be improved by 10-20%. It features energy saving, noise reduction, high efficiency and environmental protection.

Fully integrated automatic control system

The world's most advanced PLC automatic control platform of the Siemens TIA-Portal series is used; It features faster, more accurate, more stable performance and anti-jamming capabilities. Flexible output thanks to platform control technology avoids heavy shock to the equipment and extends its service life. Visual display and diagnosis of the human-computer interaction system and control system signals greatly facilitate operation and operation.

Intelligent feeding system

The feeding system adopts patented 360-degree rotary stirring feeding technology, and the stirring group is equipped with simulation calculation stirring rollers, which can intelligently adjust the feeding mode to suit different mold specifications; Ensures uniformity and efficiency of feeding; May be more suitable for optimal feeding of special materials such as construction waste and tailings; Thanks to the cylindrical scraping and blowing device, it can avoid the influence of filler residue on the color of the fabric and make the surface color of the products more beautiful.

Precise servo control system

Through signal feedback, the vibration phase and speed are controlled and the synchronization is high; High-speed standby mode and high-frequency operation can reduce cycle time by 1.5s with high efficiency; The servo controller is a book-type single-axis motor module, and the driver adopts a common DC bus connection mode (renewable energy can be used and recycled), which can reduce power consumption by 15%; The braking effect is better.

German version of high quality frame design

The main frame adopts a high-strength welded structure developed by Zenith brick machine technology, which is welded with customized special steel. The structure is rational, the welding seams are uniform and neat, and the entire frame undergoes vibration aging treatment, which ensures the high quality and stability of the frame. The advanced structure design process makes the main machine expandable, and the side mold opening and closing function, board (core) pulling function and polystyrene board implantation function can be added later.

Leading Intelligent Cloud Services System

QGM&Cloud Service Platform Zenith Intelligent Equipment Cloud Service Platform provides online monitoring, remote updating, remote fault prediction and self-diagnosis of faults, as well as equipment condition assessment; creating reports on hardware operation and application status, as well as other functions; Remote services allow you to quickly diagnose and solve user problems. Everything is interconnected, and the production and operation of equipment can be seen through the network in every corner of the world.

Intelligent Maintenance Technology Using Augmented Reality

Based on the intelligent cloud equipment service platform, advanced AR glasses can create an intelligent AR technical service QGM, which can quickly locate faults and generate solutions in real time. Through the establishment of real-time communication with the cloud service platform, online communication and graphic data exchange can be realized between users, technicians and after-sales engineers, and the “you are my eyes” system can be carefully established to build a remote expert “precision surgery” technical service.

Scalable automatic control system

Expandable mechanical functional interfaces such as side mold opening and closing device (curb with color surface layer), horizontal groove pulling device (reservoir brick/interlocking hollow block) and foam conveying device (insulation block) are reserved, which can ensure the rapid coordination of the production of multi-functional new products. A DCS PN data interface is reserved, which is highly scalable and can be compatible with the user's central control system; it can also implement new user requirements in the equipment production process, as well as upgrade and optimize the equipment software; provide users with long-term value-added services.