KYUJIEM
KYUJIEM

AAC Block & Brick Making Plant

Process
Product autoclaving area
Grouping area in front of the autoclave
Reinforcement welding area
Sludge preparation area
Packaging area
Section edging, sharp
Dosing, filling, hardening area
Area for pulling and inserting rods
Process planning

Complete turnkey solution

As your trusted project partner, ZENITH will be involved in the entire AAC plant project, including project planning, construction and operation management. A high level of product customization is a key evaluation criterion to meet local market needs, customer requirements and product demand.
Our advanced technology allows you to differentiate yourself in the market and provide reliable aerated concrete products that meet local market needs. For over 10 years, ZENITH has been developing a complete turnkey solution. By combining our extensive experience and customer-focused mission, our engineers will provide the most efficient planning, maximum production capacity and highest volume for all customers.

Plant planning

Based on local AAC market situation, plant design requirements, raw material factors, power requirements, etc. We provide reasonable suggestions and process layouts for customers' overall plant planning.

Equipment customization

Based on each customer's requirements and market base, we provide customized equipment solutions for AAC production lines (including equipment selection, electrical equipment selection, installation solutions, etc.).

Prompt delivery

ZENITH has an efficient R&D team, good production management system, professional production capacity and perfect supply chain system, which allows the production and delivery of project equipment to be carried out as quickly as possible.
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More services

ZENITH has a visual production management system to ensure that the production process is controlled, achieve the goal of digital plant management and improve production efficiency across multiple parameters. ZENITH has established a perfect after-sales service system in China and will establish overseas service centers in Southeast Asia, South Asia, the Middle East, Central Asia, Eastern Europe, Africa and other regions. We will make every effort to solve all problems in a timely manner and promise to provide customers with professional, fast and efficient service.
Introduction to AAC Products

Sludge storage tank

Ball mill

Sludge preparation area
Introduction to AAC Products

Sludge scales

Pouring mixer

Transport cart for pouring

Transport cutting trolley

Pouring boom lifting device

Pouring boom lifting device
Introduction to AAC Products

Mold turning crane and lift

Pre-cutting machine

Vertical cutting machine

Cross cutting machine

Intelligent mold separation system

Oil station

Section edging, sharp
Introduction to AAC Products

tilting table

Group lift

Grouping area in front of the autoclave
Introduction to AAC Products

Transport trolley after autoclave

Autoclave

Grouping transport trolley

Product autoclaving area
Introduction to AAC Products

Panel conveyor line

Unloading lift

Separator

Product lift

Side plate transport trolley

Side plate cleaner

Side plate lifter

Conveyor line for block packaging

Automatic pallet feeder

Rotary Product Lift

Chain combiner

Packaging area
Introduction to AAC Products

Central control room

Mesh frame placement line

Mesh frame transport trolley

Bath for impregnation with preservative liquid

Lifting device for antiseptic treatment of mesh

Mesh dryer

Reinforcement welding area
Introduction to AAC Products

Steel Bar Cleaning Device

Wax bath

Rod lifter

Lifter for inserting rods

Area for pulling and inserting rods
AAC product categories and features

Jumpers

Integrated cable panel

Floor and roof panels

U-blocks

Blocks

Panels for internal and external walls

Light weight and
high strength

High accuracy

Fire resistance

Environmental friendliness

High
waterproof

Thermal insulation

Soundproofing

Security and
durability

Application of AAC products
Digital intelligence
lean management

From digitalization to digital intelligence

Digitization
Implementation of low-level data collection, statistics and data display through a visual interface
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Intellectualization
Learning based on algorithmic models or neural networks will be an intelligent way to replace work based on personal experience
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Digital intelligence
The core of digital intelligence is based on big data, combines artificial intelligence technologies, eliminates data isolation and integrates scenarios to help the manager make decisions.

Four goals of digital intelligent transformation

Visualization of the production process

Fine production management

Intelligent production control

Integrated inventory management

1、Visualization of the production process - digital twin system

Automatic movement
Blocks
Working with Kanban
Live video display
Thanks to data collection and twin-scenario modeling, the construction of solutions for intelligent production of the entire process is realized, as well as the collection and access of multidimensional production line data, their in-depth analytics and intelligent analysis.
Visibility

panoramic, digital, integrated 3D display in virtual reality

Accuracy

Accurate data, description of location and status, fast and direct presentation

Synchronization

Synchronization of operating data and technical parameters of various devices

Collaboration

To facilitate the work of equipment managers to achieve overall teamwork

2、Sophisticated production management - EME intelligent management platform

EMES intelligent management platform integrates the three functions of equipment management, energy management and production process management, and aims to create a reliable, comprehensive and feasible collaborative production management platform for AAC manufacturing enterprises.

Intelligent production control - intelligent collision avoidance system and
online concentration detection system

Intelligent system
collision avoidance

The system is connected to the production control system through industrial protocols to monitor equipment condition data in real time. In case of personnel intrusion into the monitoring area, audio and visual alarm functions, cascade shutdown and other functions can be implemented to ensure production safety and reduce the number of accidents.

Online concentration detection system

The online sludge concentration detection system can measure sludge concentration continuously and in real time, providing data to support production management.

Application scenario

Can be used to detect the concentration of sludge in the pit after grinding and in the pit where waste sludge is cut in the air flint production line.
Online detection of concentration in the grinding pit, online detection of concentration in the cutting pit

4、Integrated Inventory Management - Intelligent System
warehouse management (WMS)

Inventory management allows you to manage raw materials and finished products, including warehousing, storage, transfer, storage location and other functional modules.

After implementing the WMS system, the warehouse management system provides multi-directional, round-the-clock monitoring and management of the entire warehouse process.

Implementation of the project
Implementation of the project

CONSTRUCTION PROJECT

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