Block Making Machine

Zenith "Ultra-dynamic" servo vibration technology

Ultra-dynamic servo vibration technology is a highly efficient self-adaptive vibration system specifically designed for block machines. The servo motor provides the fastest response in the shortest possible time, achieves maximum vibration performance, reduces cement consumption, shortens the production cycle and allows the production of high-density concrete products on site. The vibration system can adapt to the production requirements of various concrete products.

Accurate and fast mold changing system

Automatic quick mold change system is a system based on the interaction and cooperation of multiple devices, which ensures fast mold changes due to the intelligent operation of the system. When the mold is transferred to the main machine, the lifting system automatically changes the mold on the quick mold changer, and the tamping head and mold are automatically clamped pneumatically. The system is safe, effective, easy to operate and maintain, and has a mold change time of 10–15 minutes.

High precision servo-hydraulic system

The hydraulic system is equipped with a high quality variable displacement pump and a closed loop servo valve system. Pressure, speed and position are controlled by digital closed-loop control, which can automatically adjust the flow and pressure of the hydraulic pump. The independent oil temperature control system has a high degree of automation and precision, and the operating efficiency can be improved by 10-20%; It features energy saving, noise reduction, high efficiency and environmental protection.

Fully integrated automatic control system

The world's most advanced automatic control platform Siemens TIA-Portal series PLC is used; It features faster, more accurate, more stable performance and anti-jamming capabilities. Flexible output thanks to platform control technology avoids heavy shock to the equipment and extends its service life. Visual display and diagnosis of the human-computer interaction system and control system signals greatly facilitate operation and operation.

Intelligent Feeding System

The feeding system adopts patented 360-degree rotating stirring feeding technology, and the stirring group is equipped with simulation calculation stirring rollers, which can intelligently adjust the feeding mode to suit different mold specifications; Ensures uniformity and efficiency of feeding; May be more suitable for optimal feeding of special materials such as construction waste and tailings; Thanks to the cylindrical scraping and blowing device, it can avoid the influence of filler residue on the color of the fabric and make the surface color of the products more beautiful.

Precise servo control system

Through signal feedback, the vibration phase and speed are controlled and the synchronization is high; High-speed standby mode and high-frequency operation can reduce cycle time by 1.5s with high efficiency; The servo controller is a book-type single-axis motor module, and the driver adopts a common DC bus connection mode (renewable energy can be used and reused), which can reduce power consumption by 15%; the braking effect is better.

German version of high quality frame design

The main frame adopts a high-strength welded structure developed by Zenith brick machine technology, which is welded with customized special steel. The design is reasonable, the welding is uniform and beautiful, and the whole frame is treated with vibration aging to ensure the frame is of high quality and highly stable. The advanced structure design process makes the main machine expandable, and the side mold opening and closing function, board (core) pulling function and polystyrene board implantation function can be added later.

Leading Intelligent Cloud Services System

The QGM&Zenith Intelligent Equipment Cloud Service Platform provides online monitoring, remote updating, remote fault prediction and self-diagnosis of faults, as well as equipment condition assessment; creating reports on the operation and condition of equipment and other functions; Remote services can quickly diagnose and resolve user problems. Everything is interconnected, and the production and operation of equipment can be visible through the network anywhere in the world.

Intelligent service technology using AR

Based on the intelligent equipment cloud service platform, advanced AR glasses can create an intelligent AR-enabled QGM technical service, which can quickly locate faults and generate solutions in real time. Through the establishment of real-time communication with the cloud service platform, online communication and real-time exchange of voice and graphic data can be realized between users, technicians and after-sales engineers, and carefully create a "you are my eyes" system to build a remote expert "precision surgery" technical service.

Scalable automatic control system

Expandable mechanical functional interfaces such as side mold opening and closing device (curb stone with colored surface layer), horizontal groove pulling device (reservoir brick/hollow interlocking blocks) and foam conveying device (insulation block) are reserved, which can quickly adapt to the production of multi-functional new products. A DCS PN data interface is reserved, which is highly scalable and can be compatible with the user's central control system; it can also implement new user requirements in the equipment production process, as well as upgrade and optimize the equipment software; provide users with long-term value-added services.