Block machine

Zenith "Ultra-dynamic" servo vibration technology

Ultra-dynamic servo vibration technology is a highly efficient self-adaptive vibration system specially designed for block machines; The servo motor provides the fastest possible response in the shortest time, provides the highest vibration performance, reduces cement consumption, shortens production cycles and allows for the production of high-density concrete products on site. The vibration system can adapt to the production requirements of various concrete products.

Accurate and fast mold changing system

Automatic quick mold change system is a system based on the interaction and cooperation of multiple devices, which ensures fast mold changes through the intelligent operation of the system. When moving the mold to the main machine, the lifting system automatically changes the mold on the quick mold changer, and the tamper head and mold flask are automatically clamped pneumatically. Safe, efficient, easy to operate and maintain, mold change time is 10-15 minutes.

High precision servo-hydraulic system

The hydraulic system is equipped with a high quality variable displacement pump and a closed loop servo valve system. Pressure, speed and position are controlled by a digital closed loop, allowing hydraulic pump flow and pressure to be automatically adjusted. The independent oil temperature control system features a high degree of automation and accuracy, which can improve operating efficiency by 10-20%. The system is characterized by energy saving, noise reduction, high efficiency and environmental friendliness.

Fully integrated automatic control system

The world's most advanced PLC automatic control platform of the Siemens TIA-Portal series is used; it provides faster, more accurate and more stable performance, as well as immunity to interference. Flexible data output thanks to platform control technology avoids heavy shock to the equipment and extends its service life. Visual display and diagnosis of the human-computer interaction system and control system signals greatly facilitate operation and operation.

Intelligent Feeding System

The feeding system uses patented 360 degree rotary mixing technology. The mixing group is equipped with simulation-calculated mixing rollers, which can intelligently adjust the feeding mode according to different mold characteristics. Provides uniformity and efficiency of feeding. Suitable for optimal feeding of special materials such as construction waste and waste. Thanks to the cylindrical cleaning and blowing device, the influence of filler residues on the color of the fabric is prevented and the color of the surface of the products is improved.

Precise servo control system

Thanks to feedback, the phase and speed of vibration are controlled, ensuring high synchronization; High-speed standby mode and high-frequency operation can reduce cycle time by 1.5s with high efficiency; The servo controller is a book-type single-axis motor module, and the driver adopts DC common bus connection mode (renewable energy can be used and recycled), which can reduce energy consumption by 15%; Braking efficiency is improved.

German version of high quality frame construction

The main frame is made of high strength welded frame structure developed using Zenith brick making technology. Welding is done from a special steel profile, made to order. The design is well thought out, the welding is uniform and high quality, and the whole frame is subjected to vibration aging treatment, which ensures high quality and high stability. The advanced structural design process allows the main machine to be expanded to further include side mold opening and closing, hood (core) and polystyrene board installation functions.

Leading Intelligent Cloud Service System

The QGM&Zenith intelligent equipment platform implements online monitoring, remote updating, remote prediction and self-diagnosis of faults, as well as equipment condition assessment; creates reports on hardware operation and application status, as well as other functions; Remote services allow users to quickly diagnose and resolve problems. Everything is connected, and the production and operation of equipment can be monitored via a network anywhere in the world.

Smart service technology with augmented reality

Based on the cloud-based intelligent equipment maintenance platform and advanced augmented reality maintenance glasses, the QGM intelligent augmented reality maintenance system can be built, which can quickly locate faults and provide solutions in real time. By establishing real-time communication with the cloud service platform, real-time voice, graphical communication and data exchange between users, technicians and after-sales service personnel can be realized, and the concept of “You are my eye” can be thoroughly developed to create expert-level “precision surgery” remote maintenance service.

Scalable automatic control system

Expandable mechanical functional interfaces such as side mold opening and closing device (colored surface layer curb stone), horizontal groove pulling device (water-saving brick/hollow block interlocking blocks) and foam feeding device (insulation blocks) are reserved, allowing the multi-functional production of new products to be quickly realized. The DCS PN data interface is reserved, highly scalable and compatible with the user's central control system; It also allows you to implement new user requirements during the production process of equipment, as well as modernize and optimize its software; provide users with long-term value-added services.