Static brick machine

The machine is equipped with an optimized hydraulic transmission, which features energy saving, low noise and low failure rate; The fully automatic control system has an extremely high technological level and low labor intensity, which greatly improves the productivity and quality of brick production. The static brick machine has stable force, high pressure and high degree of automation in the brick pressing process, so it has the advantages of good product quality, high strength, high productivity and standard appearance.

The static brick machine has an exquisite and large design, and its structure has many of the characteristics of international advanced models: the integrated machine, electrical and hydraulic system uses high-quality international brand components, ensuring the stable and smooth operation of the production line, equipped with the latest vibration servo system, servo control technology and remote cloud service system, which can provide customers with a cross-regional remote control and maintenance platform, realize remote maintenance and program downloading, and provide Additional services for customers thanks to industrial big data analysis. It can widely use construction solid waste, metallurgical solid waste, tailing solid waste, stone flour, sludge, washing sand and other solid waste to produce PC imitation stone bricks, garden landscape bricks, water slope protection bricks, road bricks, curb stones, wall decoration building materials, etc. It has unique advantages in using waste, tailings and other powdered materials, which can significantly increase the amount of added powder materials, truly achieve a large volume of consumption of various bulk solid wastes, and achieve the effect of comprehensive recycling of solid waste resources.

Technical Parameters

Technical advantages

High quality frame design:

The main frame has a high-strength welded structure, developed using a patented technology that is welded from special steel. The whole frame undergoes aging vibration treatment to ensure high quality and high stability of the frame. Large diameter columns with high precision are used as support and guide. Demolding is achieved through mechanical synchronization, precise demoulding and high uniformity of the finished product.

Efficient Servo Vibration:

Perfectly combining Germany's most advanced servo vibration and servo control technology, the servo motor achieves the fastest response in the shortest possible time, achieves the highest vibration performance and has good synchronization effect. It can accurately output the driving force, reduce the amount of cement, shorten the production cycle, and produce high-density concrete products; The vibration system can flexibly adapt to the production needs of various concrete products.

Material distribution system:

Using a durable material distribution system with swing arm, the material feeding efficiency is high; The material distribution trolley is equipped with a large diameter guide wheel, and the trolley rails are of replaceable wear-resistant design, which ensures high stability of material distribution and easy maintenance; The material distribution platform is wear-resistant and replaceable, making it easy to maintain. The feeding part has an openable design and is locked with a hydraulic lock, making it easy to maintain and clean.

Efficient Large Tonnage Hydraulic System:

Equipped with high-performance hydraulic system, the main motor runs quickly and smoothly, and the main pressure is provided by a large plunger cylinder with a cylinder diameter of φ600/800mm, which can produce 900/1500 tons of pressure, which can better improve product density and has stronger adaptability. The hydraulic pump and hydraulic valve are manufactured by international brands, and the speed, pressure and stroke of the hydraulic system are adjustable according to different products, ensuring stability, efficiency and energy saving.

Servo control:

Using servo control technology can effectively reduce power consumption and achieve better braking effect; Synchronous motion control can eliminate vibration and oscillation in a short time, shorten the molding cycle, extend the life of the equipment, and adjust various parameters according to the needs of a specific product.

Fully automatic control:

Adopts advanced German automatic control technology and intelligent interactive visual control system to ensure human-computer dialogue, which simplifies equipment operation, minimizes labor costs, ensures low failure rate and smooth operation. At the same time, it has the functions of managing product recipes and collecting operational data.

Cloud services platform:

Using cloud technologies, protocol data transfer technologies, mobile Internet technologies, equipment modeling, artificial intelligence, fuzzy neurons, big data and other technologies to collect data on the operation of intelligent enterprise equipment and data on user habits, implements online monitoring, remote updating, remote prediction and diagnosis of faults, equipment condition assessment, and generates reports on the operation and condition of equipment.

Plan for the production of new energy shuttles

Schematic illustration of equipment for the production of brick samples